FORMLABS MALAYSIA · INDUSTRIAL SELECTIVE LASER SINTERING (SLS) 3D PRINTER
Industrial SLS made accessible — a 61.5-litre build volume that turns out full-size parts and thousand-piece production batches, with a 120 W fibre laser, AI-powered print-failure prevention and an industrial workflow anyone can run.
The Fuse X1 brings powder-bed production in-house — full-size functional parts and dense batches of thousands of parts, delivered overnight and finishing straight off the machine.
Print Intelligence is an industry-first, AI-powered print failure prevention system. Combining computer vision with Adaptive Temperature Control, it detects anomalies in real time and automatically masks the affected area — protecting the rest of the build and maximising part yield.
The result: the most reliable SLS printer Formlabs has built — failures detected and contained, not left to ruin a full build.
Production-scale SLS in a machine that installs in an hour — large parts today, batches of thousands in a single build.
330 × 330 × 565 mm — 7.5× the Fuse 1+ 30W, for full-size parts, moulded-equivalent tools and thousand-part nests.
Quick-connect build chambers, automated powder loading and no optics cleaning between prints. Install in an hour, start a print in five minutes.
A production batch of mixer latches printed in a single 41.5-hour build at 41% mass pack density — the class of run that used to be outsourced.
30%+ packing density fits thousands more parts per week into the same machine — production economics that scale with every build.
29 different parts printed together in one 22.5-hour build — mixed part sets, no tooling, no minimum order quantity.
Big single components — frames, housings and handles — produced overnight instead of quoted in weeks.
7.5× larger than the Fuse 1+ 30W — 61.5 litres of build volume for parts and batches that used to mean outsourcing.
The Fuse X1 runs an industrial five-step rhythm, with powder handling and breakout contained and automated at every stage.
Powder in, finished parts out — with the operator protected and the workspace clean.
Thermal control, powder handling and automated finishing — each part designed to keep the Fuse X1 printing.
A thermal camera, quartz tube heaters and 13 independent zones hold powder within a tight window, layer after layer.
Fuse Blast cleans and polishes automatically — dye-ready surfaces with an in-line ionizer that stops dust re-settling.
The versatile go-to powder — superior dimensional accuracy and detail, and the benchmark for repeatable SLS output.
High-capacity recovery — 3 to 5 full builds of used powder held without crowding the workspace.
Consumer-ready parts straight from the basket — smooth, semi-gloss and dye-ready, with versatile manual modes.
Consistent surface finish across every part of a build — measured, repeatable and production-ready.
1.13 m² footprint — less than half the floor space of comparable industrial SLS systems, and it rolls through a standard doorway.
From e-bike frames to service bureaus and automotive gigafactories — the jobs the Fuse X1 was built for.
An e-bike maker went from two months to two weeks to a couple of days per full-size frame — printed overnight, assembled the next morning.
A US service bureau doubled throughput at about half the upfront cost of comparable systems — ROl reached roughly five times faster.
An automotive gigafactory prints parts that used to go to injection moulding — 20,000 a month, in-house, on demand.
End-use components leave the build chamber ready for service — no supports, no assembly, no waiting on tooling.
Powder supports every overhang while it prints — freeing internal channels and impossible geometry with zero support removal.
Dimensional accuracy part after part, build after build — from the first piece off the machine to the ten-thousandth.
Durable, functional parts in production Nylon powders — or any qualified 1064 nm powder via Open Material Mode.
Jigs, fixtures and end-use components printed where they are needed.
Clips, brackets and interior components tested and fitted in days.
Production-representative prototypes and short-run parts with real material feel.
Light, strong frames and housings printed as one-piece structures.
One-off structures for field, lab and life-science applications.
Bring outsourced SLS work back in-house and keep it under your roof.
Performance end-use thermoplastic powders at a lower cost per part, with Nylon 11* and Nylon 12 GF / TPU 90A** joining the line-up. Ask us which powder fits your application — and request a free sample part.
Fuse X1 delivered, installed and commissioned — with Sift X1 and Fuse Blast options. Peninsular Malaysia; Sabah and Sarawak by arrangement.
Onboarding for your team: PreForm job setup, powder handling, breakout, cleaning and recycling routines — typically a single session.
Nylon powders, consumables and finishing media — stocked locally so your printer never waits for supplies.
Print-quality troubleshooting, maintenance and powder advice from a team that runs professional additive machines every working day.
Serving Kuala Lumpur, Selangor, Penang, Johor, Ipoh, Kuantan, Kota Kinabalu and Kuching.
Manufacturer's published specification for the machine we supply, install and support in Malaysia.
| Technology | Selective Laser Sintering (SLS) |
|---|---|
| Laser | Ytterbium fibre, 1064 nm wavelength, maximum 120 W IEC 60825-1:2014 certified · Class 1 laser product · 3 mrad beam divergence |
| Laser spot size | 330 µm (FWHM) |
| Galvanometers | Formlabs Custom 4th Generation |
| Layer thickness | 110 µm (0.004 in) |
| Supports | No supports required — powder bed printing |
| Build chamber | Modular, quick-connect — compatible with the Fuse X1 generation and Fuse Sift X1 |
| Print environment | Nitrogen atmosphere (external inert gas supply) |
| Build volume | 330 × 330 × 565 mm — 61.5 litres (7.5× the Fuse 1+ 30W) |
|---|---|
| Throughput | Up to 0.330 kg/hour |
| Packing density | 30%+ typical; up to 41% mass pack density in dense production builds |
| Example builds | 3,280 mixer latches in 41.5 h (41% mass pack) · 29-part high-mix build in 22.5 h |
| Hopper capacity | 105 litres |
| Internal temperature | Up to 210 °C |
| Temperature control | Thermal camera with quartz tube heating elements — 13 independent heating zones |
| Inert gas & filtration | External inert gas interface · pressure-controlled two-stage filtration (replaceable HEPA and carbon) · filtered exhaust |
| Printer dimensions | 157 × 83 × 193 cm |
|---|---|
| Recommended footprint | 261 × 243 × 241 cm (to allow access to front and sides) · machine footprint 1.13 m² |
| Minimum access | 241 × 243 × 241 cm — rolls through a standard doorway |
| Weight | 570 kg (without build chamber or powder) |
| Startup time | Under 90 minutes from cold |
| Operating environment | 18–28 °C, relative humidity < 30% |
| Power requirements | 208–240 VAC single phase, 50/60 Hz, 50 A rating · 3.5 kW typical, 7.5 kW maximum |
| Connectivity | Wi-Fi (2.4 + 5 GHz), Gigabit Ethernet, USB-C mass storage |
| Printer control | 15.55" interactive touchscreen, 1080 × 1920 |
| Alerts | Touchscreen alerts and tracking · SMS/email via Dashboard · live video feed with computer vision · proactive maintenance alerts |
| Print preparation | PreForm desktop software — manage entire jobs across builds, materials and printers in one project file |
|---|---|
| File types | .STL, .OBJ, .3MF, STEP, SolidWorks or CATIA input · FORM file output |
| System requirements | Windows 7 (64-bit)+ or macOS 10.12+ · OpenGL 2.1 · 4 GB RAM (8 GB recommended) |
| Materials | Nylon 12 · Nylon 11 * · Nylon 12 GF ** · TPU 90A ** · Nylon 12 Tough · Nylon 12 White · Polypropylene |
| Open Material Mode | Run any qualified 1064 nm powder |
| Ecosystem | Fuse Sift X1 (powder handling) · Fuse Blast (automated cleaning and polishing) · PreForm & Dashboard |
Brochure: Formlabs Fuse X1 SLS ecosystem sell sheet (PDF) — official manufacturer document.
*Nylon 11 available by the end of 2026; **Nylon 12 GF and TPU 90A by June 2027, per the manufacturer. Build and speed figures as published by Formlabs.
Official films from Formlabs — inside the most productive SLS printer, the ecosystem end to end, how SLS works and what the printer can do.
Selective Laser Sintering fuses powder layer by layer with a laser. Because the surrounding powder supports every overhang, SLS needs no supports, frees internal channels and complex geometry, and produces strong, functional, production-grade parts.
Full-size functional parts and dense production batches within a 330 × 330 × 565 mm build volume — from single large components like e-bike frames and car-door prototypes to 3,280-part runs of mixer latches in one 41.5-hour build.
Up to 0.330 kg/hour of throughput, with 30%+ packing density and up to 3× the throughput of legacy SLS systems in less than half the floor space. Large parts come off overnight; batches of thousands print in days.
Nylon 12 as the production workhorse, with Nylon 11* joining by the end of 2026 and Nylon 12 GF and TPU 90A** by June 2027, plus Nylon 12 Tough, Nylon 12 White and Polypropylene. Open Material Mode runs any qualified 1064 nm powder.
No — the powder bed supports the part throughout the print. There are no supports to design, print or remove, and internal channels that resin or FDM cannot reach print free.
Breakout happens in the Sift X1's sealed glovebox with compressed air; Fuse Blast then cleans and polishes finished parts in about 15 minutes, leaving dye-ready surfaces. We supply, install and support the full ecosystem.
Print Intelligence adds AI print-failure prevention: computer vision plus Adaptive Temperature Control across 13 independent heating zones detects anomalies in real time and masks the affected area, protecting the rest of the build. Proactive maintenance alerts keep the machine ready.
A 1.13 m² footprint — it rolls through a standard doorway — a 208–240 VAC single-phase 50 A supply, and anexternal inert gas (nitrogen) connection. The printer installs in about an hour, and most operators start their first print within minutes. We handle installation in Malaysia.
The Fuse 1+ 30W suits smaller benchtop runs. The Fuse X1 adds a 61.5-litre build volume (7.5×), higher throughput, nitrogen printing and production-scale packing for dense batches. Send us your parts and volumes and we will help you compare.
Price depends on configuration: printer, powder starter selection, Sift X1 and Fuse Blast options, inert gas setup, plus delivery, installation and operator training. Request a quote and we will send a complete Malaysian quotation with lead time.
Yes — free sample parts are available so you can test finish and material feel firsthand. Send us your part file and application details, and we will advise on powder, orientation and the right configuration for Malaysia.
Harga bergantung pada konfigurasi: pencetak, pilihan serbuk Nylon, pilihan Sift X1 dan Fuse Blast, penyediaan gas lengai, termasuk penghantaran, pemasangan dan latihan operator. Hubungi kami untuk sebut harga lengkap di Malaysia.
Ya — isipadu binaan 61.5 liter dan kadar pengeluaran sehingga 0.330 kg/j membolehkan komponen besar dan kelompok pengeluaran dicetak di kilang anda sendiri. Kami menyediakan pemasangan, latihan dan sokongan tempatan untuk pasukan kejuruteraan dan pembuatan.
Tell us what you need to produce — part size, volumes, material properties — and we will quote the Formlabs Fuse X1 configured for your workflow, with the Sift X1 and Fuse Blast ecosystem, delivery, installation and operator training in Malaysia. Have a part in mind? Send us the file and we will advise on powder and print settings for it.
Prefer to talk first? Contact our team or WhatsApp us — or browse our SLS 3D printers and the rest of the Formlabs range.
Image and video courtesy of Formlabs for visual reference. All copyrights belong to their respective owners. Should any rights concerns arise, please kindly notify us for prompt removal.
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